The Global Skipjack Supply Chain: From Catch to Can

Global Skipjack Supply Chain – From Catch to Can

See how Indonesian skipjack moves from catch to can—clean processing, histamine control, and audit-ready exports by IndoNatureGoods.

Global Skipjack Supply Chain

Introduction

Behind every can, pouch, or chilled loin is a precision supply chain.
Skipjack (Katsuwonus pelamis) must pass time–temperature controls, histamine checks, and labeling audits to protect flavor, safety, and brand margins.
Indonesia combines rich fisheries with export-ready processing—and IndoNatureGoods.com turns those assets into repeatable, spec-driven shipments.

The Global Demand (Why It Matters)

Retail, foodservice, and industrial buyers require:

Predictable yields for accurate costing.
Histamine and microbiology controls to pass audits.
Traceable paperwork that clears EU/FDA requirements.
A disciplined supply chain is how tuna becomes profitable and repeatable.

Why Choose Indonesian Skipjack

Steady Landings – Multi-region catch windows stabilize supply.
Format Flexibility – Loins, flakes/chunks, cans, retort pouches, bonito/katsuobushi.
Processing Discipline – HACCP/BRC plants, histamine & micro testing, cold chain integrity.
Export Maturity – Label & document compliance aligned to destination.

About IndoNatureGoods.com

IndoNatureGoods aligns specs, process, and documents from dock to loading—so you get tuna that performs in line, on shelf, and in audits.

“From catch logs to can codes—clarity at every checkpoint.”

Supply Chain Stages (Step-by-Step)

1) Catch & Onboard Handling

Rapid bleeding/icing post-catch to minimize histamine formation.
Core temperature driven downward quickly; time-to-chill recorded.
Catch data logged (vessel ID, area, date).

2) Landing & Intake

Temperature checks, visual QC (damage, size, freshness).
Segregation by grade/size for yield predictability.
Trace files initiated for lot tracking.

3) Processing & Sanitization

WR/HGT/G&G preparation, precooking for loins/flakes as required.
Bone/skin removal, trimming to target yield.
Metal detection, allergen controls, sanitation audits.

4) QA & Lab Testing

Histamine testing per lot; micro panels (APC/Enterobacteriaceae/pathogens).
Moisture/oil and sensory checks aligned to SKU targets.
Mercury testing as required by destination or customer.

5) Fill & Pack (Cans/Retort)

Media: brine, spring water, or oil—weights & ratios verified.
Drained weight and fill temperature control.
Seaming/retort validation (thermal process, F-value).

6) Coding, Labeling & Cartoning

Lot codes, best-before, origin & species declaration (EU/FDA naming).
STP-free where applicable; allergen & ingredient lists compliant.
Carton QC, pallet stability checks.

7) Documents & Compliance

Health Certificate, COO, and where required: catch/trace docs.
Invoice, Packing List, optional SGS/Intertek inspection.
Files compiled to pass retailer and authority reviews.

8) Cold Chain & Export

Storage at -18°C to -25°C for frozen items; monitored logs.
Container stuffing with temp mapping and seal verification.
FOB/CIF via Tanjung Priok / Tanjung Perak / Belawan.

Product Range (Specs & Applications)

Raw/Semi-Processed: WR / HGT / G&G / Loins (raw/precooked) / Flakes/Chunks
Finished: Canned (brine/water/oil), Retort pouches, Bonito/Katsuobushi
Key Specs (customizable):

Histamine: per destination limit (lot-tested)
Drained Weight: e.g., 95/120/180 g (contract)
Media: salt/oil to spec; label compliance
Freezing/Core: ≤ −18°C
Applications: retail private label, foodservice, industrial processing.

Quality Assurance (Certifications & Controls)

HACCP, ISO 22000, BRC-compliant facilities
EU/FDA conformity; Dolphin-Safe & MSC options on request (subject to availability)
Histamine, micro, mercury testing; metal detection, sanitation audits
Traceability: vessel/landing → batch → container
Optional third-party inspection (SGS/Intertek) and lab reports

The Export Process (Packaging, Logistics, Payment)

Spec Alignment – Cut/format, drained weight/media, label language.
Sample & Label Proof – Gold-standard sample; compliance pre-check.
Processing & In-Line QC – Time-stamped checks; photo/video if required.
Docs – Health Cert, COO, catch/trace docs (if required), Invoice, Packing List.
Stuffing & Monitoring – Temp logs, seals, container photos.
Shipment – FOB/CIF; route optimization for transit.
Payment – T/T or L/C at sight; framework terms for partners.

Why Choose IndoNatureGoods

Spec-first execution with yield and drained-weight accuracy
Audit-ready documentation that clears retail & authority checks
Private label cans/pouches with compliant barcodes
Predictable lead times and proactive communication
Consolidation with other Indonesian SKUs to reduce landed costs

Beyond Skipjack

We also export Coconut Products, Coffee Beans, Bird’s Nest, Squid, Ginger—managed with the same traceability and QA discipline.

The Human Side (Local Impact)

Each container supports coastal jobs and processors with:

Hygiene & cold-chain training
Safety equipment and work improvements
Community programs in education and livelihoods

How to Partner

Send format (loins/can/retort), drained weight/media, volumes.
Approve samples, labels, and QA plan.
Confirm shipment windows, inspection scope, and terms.
Start at **www.IndoNatureGoods.com**—we manage dock-to-docs with precision.

Testimonials

“Histamine controls and drained-weight accuracy were spot-on—easy approvals.”
— Retail Importer, UK

“Clean loins and reliable paperwork; communication was excellent.”
— Processor, Spain

Future (Trends & Sustainability)

IndoNatureGoods is scaling:

Digital traceability & QR-linked batch data
Eco-ice & solar-assisted cold rooms to lower emissions
Selective sourcing partnerships for responsible fisheries
By 2030, our target is a transparent, low-carbon Indonesian skipjack network.

Final Thoughts

Consistency isn’t luck—it’s engineered through specs, QA, and documentation.
With IndoNatureGoods, skipjack moves from catch to can without surprises—repeatable, compliant, and scalable.

FAQs (5)

Q1: Can you run private-label cans and pouches?
A1: Yes—multiple sizes/media, drained weights to spec, compliant labels.

Q2: Do you test histamine per lot?
A2: Yes—lot COAs provided; third-party labs on request.

Q3: Can you supply precooked loins for our cannery?
A3: Absolutely—size-calibrated loins with yield predictability.

Q4: Which documents are standard?
A4: Health Certificate, COO, catch/trace docs (where required), Invoice, Packing List.

Q5: Typical lead time?
A5: 2–4 weeks after spec, label, and document approval.